DOCUMENTED FIELD PERFORMANCE

Proven Case Studies & Asset Life Extension

Demonstrating tangible MTBF increases, zero-leak startup milestones, and substantial maintenance cost savings across Saudi industrial facilities.

Power & Utilities • Western Province

14-Stage Boiler Feed Pump Re-Engineering (+350% MTBF)

A Rabigh coastal power station experienced chronic pump failures every 5 months due to hydraulic cavitation and shaft deflection. MechFlow re-engineered the impellers in super duplex stainless steel, performed ISO G1.0 balancing, and upgraded mechanical seals to API 682 Plan 53B.

+350% MTBF Extension (from 5 to 24+ continuous months) $680,000+ estimated downtime loss prevented
Petrochemical Refining • Yanbu Industrial City

Turnaround Overhaul of 140 Heat Exchangers (45 Days, Zero LTI)

MechFlow deployed a 120-man specialist task force executing bundle pulling, ultrasonic chemical tube cleaning, and ASME PCC-1 hydraulic torqueing of 850 critical flange joints 72 hours ahead of critical path schedule.

0.00 LTI 180,000 Safe Work Hours & 100% Zero-Leak Startup Delivered 3 Days Ahead of Shutdown Deadline